¿Problemas en tus líneas de producción y sus procesos? ¿No tienen un plan de acción frente a problemas en los procesos de calidad industrial? Conoce las herramientas y tecnologías para la resolución de problemas en los procesos de calidad industrial.
Aprende una forma fácil y práctica de identificar los problemas, las causas y las soluciones…
¿Qué son los problemas de calidad industrial?
Los problemas de calidad industrial son las situaciones o sucesos que interceden en los procesos industriales para conseguir lo que se espera.
Generalmente en la industria, los problemas industriales suelen ser los defectos de productos, las no conformidades de producto, los productos que no cumplen con los requerimientos de los clientes.
Pasos para solucionar problemas de calidad industrial
- Identificar posible causa
¿Qué puede estar ocasionando este problema? Escucha las opiniones de todo tu equipo y la empresa sin juzgar ninguna.
Tus principales herramientas serán la lluvia de ideas y el análisis de causa y efecto.
Mediante el análisis de las causas podrás identificar qué estrategias puedes aplicar y sus posibles resultados. Algunas veces identificar las causas que provocan el problema, da al mismo tiempo la solución.
Por ejemplo: los productos tienen fallas de producción y lo causa un equipo en mal estado, por consecuencia la solución es repararlo, evidentemente.
Ve a fondo con las causas que lo requieran, algunas pueden ser aparentemente sencillas como en el ejemplo anterior, pero no es así necesariamente. Actúa sobre las causas en las que se puede interceder inmediatamente.
El siguiente paso puede ser, ¿el problema está relacionado con las posibles causas? ¿por qué está en mal estado el equipo? ¿es un desgaste o falla natural o el daño puede ser causado por su mal uso?
Tus principales herramientas serán: las hojas de control, los diagramas de concentración, el análisis de Pareto, el tratamiento y la visualización de datos.
- Analiza los datos e identifica las causas fundamentales
Utiliza las herramientas de análisis para encontrar las causas que de eliminarse se terminará el problema. Asegúrate de haber identificado las causas correctas.
Nuevamente las principales herramientas serán el análisis de Pareto, el tratamiento y visualización de datos.
- Identifica las posibles soluciones
Identifica las posibles soluciones que terminarán con el problema desde las causas de raíz. Dependiendo del problema, la solución puede ser obvia o más compleja. Sin embargo, intenta conseguir el mayor número de ideas antes de tomar una decisión.
- Selecciona y prueba soluciones
Selecciona una solución utilizando la clasificación para seleccionar la mejor o más probable a funcionar. Debe ser funcional y práctica y debe obedecer los criterios seleccionados por los implicados.
Evalúa el impacto de la opción seleccionado y garantiza que no cause problemas en lugar de resolverlos. Utiliza tus principales herramientas, que en esta etapa serán: la clasificación y clasificación, análisis de efectos, análisis de prevención de fallos y análisis de campos de fuerza.
A la perspectiva desde donde crees que se presenta el problema y la forma de atacarlo se le conoce como el enfoque para la resolución de problemas.
¿Por qué es un problema y cómo se puede resolver? Son las preguntas que definen el enfoque y que te ayudarán a resolver el problema.
Es así como puedes definir la forma en que atacarás el problema de calidad industrial, es decir, el método de resolución de problemas.
Estas herramientas y tecnologías de resolución de problemas, te ayudarán a mejorar la calidad industrial en todos los procesos donde se implica. La capacidad de resolver conflictos industriales, es una de las cualidades más necesarias en el rubro, por eso te recomendamos que conozcas estas y otras herramientas que encontrarás en el blog de A&T QUALITY.
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